forging, heat treatment & inspection

The forging blanks are heated to the required forming temperature in induction and gas furnaces. In the following process chain forging, deburring and calibrating, the forged part is formed to its nominal dimensions. With continuous forging control, we ensure low scrap rates and high productivity. A heat treatment connected to the forging process can, depending on requirements, be carried out in-house or outsourced to our qualified and certified partners. Depending on the requirements, we also carry out a crack tests on the forged parts to determine whether they are free of defects and cracks.

production possibilities

single unit weights:
  • hammer production 2-180 kg
  • press production 1-40 kg
single unit dimensions:
  • 300 x 1750 mm
  • Ø500 mm
lot sizes
  • 50 - 200000 pieces/year

forging aggregates  

  • 3 counterblow hammers up to 200 kJ
  • 3 power drop hammers up to 80 kJ
  • 4 presses up to 40 MN

inspection

  • 4 crack test cabins
  • 2 calibrating presses
  • 8 manual grinding work stations

materials

  • structural steels  (DIN 10025)
  • Q & T steels (DIN 10083)
  • stainless steels (DIN 10272)
  • ferritc-pearlitic steels (DIN 10267)
  • further steel grades after consultation & feasibility analysis